intelligent responsive information system
Belt monitoring for your digital future
HOSCHiris
DATA
Device and service data management
Captures relevant information and provides access to advanced digital solutions. Increases transparency and work safety.
HOSCHiris
DETECT
Battery powered belt incident detector
Measures and reports belt damage in case defined limit value is exceeded. Enables higher asset availability and reduces personnel costs.
HOSCHiris
DATA
HOSCHiris
DATA 1.0
Higher efficiency in maintenance and management
Digital data collection and transparency. Can be combined with other digital solutions.
Higher level of work safety
Clear data available at all times, direct placement of safety instructions.
Less effort
Long-term and effortless coordination, reliable data as a basis for planning, modular.
HOSCHiris DATA –
YOUR ACCESS TO THE DIGITAL FUTURE
THE STRUGGLE IS REAL!
Keeping an overview of all assets and track of critical spare parts and service missions is a daily challenge. HOSCHiris DATA provides all critical information anytime, anywhere!
Whether you are on-site or in the office, get an overview of service history and service planning. The HOSCHiris DATA App keeps track of spare parts and service missions around your scraper, even without mobile network.
HOSCHiris
DATA 1.0
/ Transparent service and inventory
- Receive digital service reports and access your asset data remotely
/ Increase work safety
- Have all necessary data and emergency contacts available remotely and on-site
/ Reduce management efforts
- Automated inspection scheduling, reporting and invoicing, spare part demand forecast
SYSTEM FEATURES
- Straight forward device inventory
- Digital capture via NFC and QR code
- Usable with mobile, tablet and PC
- offline functionality
- Device data always at hand
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- Device configuration
- Service history
- Belt information
- Spare parts monitoring
- Work place emergency information
AND THAT‘S HOW EASY IT WORKS:
- Attach the HOSCHiris DATA tag at your asset
- The tag is scanned to inventorise the asset with details on plant, location, belt and scraper type
- Service staff will regularly scan the tag and update data on scraper type, condition, spare part demand and other relevant data
- All information is available at a glance
HOSCHiris
DETECT
HOSCHiris
DETECT 1.0
Reduced risk of serious belt damage
through event-based, precise measurements and individual notifications directly from the belt.
Additional digital control mechanism
through daily data collection and reliable, automated evaluation.
Increased conveyor belt system availability and operational reliability
through e-mail notifications in the event of a fault and the detection of belt damage.
HOSCHiris DETECT –
YOUR BASE FOR THE DIGITAL FUTURE
NOBODY LIKES UNSCHEDULED DOWNTIME!
How about getting notified when an issue at your belt occurs? Even before an emergency shutdown
is necessary? What if belt inspections are done when needed instead of when scheduled? Dreams of the future?
No: HOSCHiris DETECT the belt incident detector!
HOSCHiris
DETECT 1.0
/ Reduce manual inspection efforts
- Be notified about potential incidents rather than inspect remote installations frequently
/ Increase work safety
- Perform on-site inspections when necessary, instead of matching schedules
/ Increase uptime
- Be informed about potential issues before they cause breakdowns
SYSTEM FEATURES
- Event based warning system right at the conveyor belt
- Easy installation and maintenance
- Automatic calibration and data transmission (NB-IoT)
- Battery powered (lifetime 6-12 months)
- Energy-saving stand-by mode
- Regular norm measurement and threshold setting
- Usable with mobile, tablet and PC
- When individual limit values are exceeded:
-
- Direct notification via e-mail
- Detail measurement and data transmission for analysis of the incident
AND THAT’S HOW EASY IT WORKS:
- HOSCHiris DETECT is installed on your scraper
- By regular measurement the limit values for
common vibration are defined - A contact address for notification is created in the app
- If limit values are exceeded you will be notified automatically
HOSCHiris
DISCOVER
HOSCHiris
DISCOVER
Higher level of security in maintenance and management
through the automatic acquisition and transmission of data, accompanied by the expert knowledge of the proven HOSCH service teams.
Efficient belt operation
Reduced personnel effort for inspections through continuous digital control. Increased occupational safety through fewer deployments in hazardous areas.
Increased conveyor belt system availability
Individually configured early warning system. Helps prevent belt damage and downtime. The reliable data situation makes it possible to develop further digital potential.
HOSCHiris DISCOVER –
YOUR CONFIGURATION FOR THE DIGITAL FUTURE
Take advantage of the privileged position of HOSCH-scrapers right at the belt. HOSCHiris DISCOVER expands the HD-PU scraper line by adding sensors, cameras and data transmission for a continuous belt monitoring. This tailor made remote monitoring tool leverages asset specific and automatically processed data.
Improve work safety and asset availability, now!
BENEFITS
HOSCHiris
DISCOVER
/ Reduce down-time and assure continuous production
- Be informed about potential issues before they cause breakdowns or damages
/ Reduce risk for costly belt damages
- Continuously monitor changes in belt surface and scraper behaviour
/ Increase work safety
- Perform on-site inspections when necessary instead of following schedules
/ Reduce labour input
- Benefit from digital transparency to reduce manual inspection efforts of your conveyor
SYSTEM FEATURES
- Continuous belt monitoring and data visualisation
- Vibration resistant HD data
- Recording and transmission
- Video stream of belt operation
- Data storage on-site and in the cloud
- Online visualisation with live data in individual dashboards
- Signal history
- Individual configuration options
- Remote access from any device via web-browser
- Event notification and alerts via e-mail
- Support of the HOSCH expert team
- Reliable data can be used for further applications and analyses
FLAGSHIP PROJECT BRENNER TUNNEL
Deep below the Brenner Pass the longest underground railway tunnel of the world is currently being constructed. The Brenner Base Tunnel will open a new connection for industrial and passenger traffic between two states. In the shallow tunnel construction, down-times of the main conveyor will cause halt in the tunnelling progress and generate enormous costs. The construction contractor decided to purchase a HD-PU HOSCH scraper to cater for the highest possible cleaning efficiency and added the HOSCHiris DISCOVER continuous belt monitoring.
The system has been running reliably for several years. It supports the continuous operation of the conveyor and has already helped to identify several belt damages.